Bronze bushing material chart

“Bronze” on a drawing is not a specification. The bearing bronzes span 60 to 225 HB and 200 to 760 N/mm², and the right one depends on load, speed, lubrication and the shaft. This chart gives the alloys Bushing MFG machines into bushings, their standard designations, properties and the duty each is chosen for.

  • 8Bearing bronzes compared
  • 55–225 HBHardness range
  • 200–760 N/mm²Tensile strength range
  • 45 / 25 N/mm²Greased cast bronze, static / moving

Bearing bronzes fall into five groups: leaded tin bronzes (C93200 / SAE 660, C93700, C93800) for general and poorly lubricated service; tin bronzes and gunmetals (C90500, C90700, CuSn12) for higher load and lead-free requirements; red brass C83600 for low load in water; aluminium bronzes (C95400, C95500) for heavy, slow loads against hardened shafts; and the high-strength brass C86300 for extreme load at very low speed. C93200 is the default; the others are chosen when it falls short.

  • Specify the UNS (C93200), EN (CuSn7Zn4Pb7-C, CC493K) or SAE (660) number, never the word bronze or a trade name
  • Hardness and strength rise from C93800 (55 HB) through C93200 (65–75) and C90500 (75–85) to C95400 (160–180) and C86300 (225)
  • Higher hardness demands a harder shaft: unhardened steel is acceptable for the leaded bronzes; C95400 and C86300 need ≥ 300 HB
  • Greased cast bronze bushings are rated 25 N/mm² moving, 45 N/mm² static, 0.5 m/s, −40 to +250 °C; alloy-specific limits on request

Specification chart

Composition ranges and minimum mechanical properties are those of the casting standards, ASTM B505 (continuous cast) and EN 1982; typical values are as-cast. Machinability is the CDA rating with free-cutting brass C36000 = 100.

UNSSAE / ENGroupNominal compositionHardness HBTensile min / typ.MachinabilityCharacter
C93200SAE 660 · CuSn7Zn4Pb7-C (CC493K)Leaded tin bronzeCu 83 · Sn 7 · Pb 7 · Zn 365–75207 / 240 N/mm²70General-purpose bearing bronze; conformable, embeds dirt, tolerates short lubrication gaps
C93700SAE 64 · CuSn10Pb10-C (CC495K)Leaded tin bronzeCu 80 · Sn 10 · Pb 1060–70207 / 24080High lead for poor or intermittent lubrication, dirt and shock
C93800SAE 67 · CuSn7Pb15-C (CC496K)High-leaded tin bronzeCu 78 · Sn 7 · Pb 1550–60172 / 20080Very poor lubrication, soft shafts, acidic mine water
C90500SAE 62 (gunmetal)Tin bronzeCu 88 · Sn 10 · Zn 275–85275 / 31030Higher load with good lubrication; lead-free
CuSn12-CCC483K (nearest C90800)Tin bronzeCu 88 · Sn 1280–95260 / 28030Heavy load, low speed, worm wheels; lead-free
C83600SAE 40 · CuSn5Zn5Pb5-C (CC491K)Leaded red brassCu 85 · Sn 5 · Zn 5 · Pb 555–65200 / 25584Low load, water, valves and pump parts
C95400CuAl10Fe2-C (CC331G)Aluminium bronzeCu 85 · Al 11 · Fe 4160–180515 / 58560Heavy load, slow speed, hardened shaft, seawater
C95500CuAl10Fe5Ni5-C (CC333G)Nickel-aluminium bronzeCu 81 · Al 11 · Ni 4 · Fe 4190–200620 / 69050Highest strength aluminium bronze; marine, heavy industry
C86300SAE 430B · CuZn25Al5Mn4Fe3-C (CC762S)High-strength brass (“manganese bronze”)Cu 63 · Zn 25 · Al 6 · Mn 3 · Fe 3225758 / 8008Extreme load at very low speed; hardened shaft essential

Standard values (ASTM B505 / EN 1982 / CDA). Owner-approved copy exists for C93200 and C86300; the other grades are drafted from the published standards and confirmed at quotation.

The five groups and when each is chosen

Leaded tin bronzes are the workhorses. The lead is insoluble in the copper-tin matrix and sits as soft islands that smear across the surface when the oil film thins, which is why C93200 survives the lubrication gaps of real machinery and why C93700 and C93800, with more lead, survive worse ones. They are soft enough to run on unhardened shafts and embed dirt instead of scoring.

Tin bronzes and gunmetals drop the lead. C90500 and CuSn12-C are harder and stronger, carry more load and are the answer to lead-free requirements, but they are less forgiving of lubrication failure and harder to machine. Red brass C83600 is the low-cost, low-load member for water and valve parts.

Aluminium bronzes are a different class: 160–200 HB, over 500 N/mm², corrosion resistant in seawater. They carry very heavy loads at low speed but need a hardened shaft (≥ 300 HB) and reliable lubrication because they do not embed and do not smear. C86300, sold as manganese bronze, is metallurgically a high-strength brass and is the hardest of all at 225 HB; it is for presses, rolling mills and the like, where the load is extreme and the speed is near zero.

Bearing limits are not material properties

The chart gives material properties from the alloy standards. What a bushing can carry is a bearing limit that also depends on lubrication, speed, shaft and heat flow. The general limits confirmed for Bushing MFG greased cast bronze bushings are 25 N/mm² moving, 45 N/mm² static, 0.5 m/s, friction 0.08–0.15, −40 to +250 °C, with H7 housing and e7–e8 shaft fits. Aluminium bronze and C86300 carry more at lower speed; specific figures are given with the quotation.

Selection by duty

A rule of thumb that covers most enquiries; the exceptions are handled at quotation.

DutyFirst choiceAlternative
General machinery, greased or oiledC93200 / SAE 660CuSn7Zn4Pb7 continuous cast in any size
Poor, intermittent or dirty lubrication; shockC93700 / SAE 64C93800 / SAE 67 for the worst cases
Lead-free requirementC90500 / SAE 62CuSn12-C, CuSn10-C
Low load in waterC83600 / SAE 40C90500
Heavy load, slow, hardened shaft, seawaterC95400C95500 for the highest strength
Extreme load, near-zero speedC86300 / SAE 430BC95500
No lubrication possibleGraphite-plugged bronze (see product page)Sintered oil-impregnated bronze for light duty

How to specify

Write the alloy number and the standard: “C93200 per ASTM B505” or “CuSn7Zn4Pb7-C per EN 1982”. Trade names (Rg7, SAE 660, 83-7-7-3, bearing bronze) are useful as cross-references but not as the specification. Add the casting method if it matters (continuous cast is standard for bushings; centrifugal for large diameters) and any certificate you need: a mill certificate for composition and mechanical properties is standard, a material declaration for lead content on request.

On Bushing MFG drawings and quotations the machined copper-alloy bushings carry a JBM-600 series number in front of the alloy: JBM-600 for the leaded tin bronzes (C93200, C93700, C93800), JBM-610 for the unleaded tin bronzes (C90500, CuSn12-C), JBM-620 for the aluminium bronzes (C95400, C95500), JBM-630 for high-strength brass C86300 and JBM-640 for free-cutting brass C36000. The series identifies the alloy group; the alloy number remains the specification.

FAQ

Frequently asked questions

What is the best bronze for bushings?

C93200 / SAE 660 for general duty with grease or oil. C93700 for poor lubrication, C90500 or CuSn12 for higher load or lead-free, C95400 aluminium bronze for heavy slow loads against a hardened shaft, C86300 for extreme load at near-zero speed.

What is SAE 660 bronze?

The SAE designation for C93200, leaded tin bronze CuSn7Zn4Pb7 (Cu 83, Sn 7, Pb 7, Zn 3), 65–75 HB, the standard bearing bronze. EN 1982 calls it CC493K; the German trade name is Rg7.

Is manganese bronze really bronze?

No. C86300 “manganese bronze” is a high-strength brass with 25 % zinc and 6 % aluminium. It is the hardest bushing alloy (225 HB) and is used for extreme loads at very low speed on hardened shafts.

Which bronze bushing alloys are lead-free?

C90500, C90700, CuSn12-C and CuSn10-C tin bronzes, and the aluminium bronzes C95400 and C95500. They carry more load than C93200 but need reliable lubrication and, for aluminium bronze, a hardened shaft.

What shaft hardness does a bronze bushing need?

Unhardened steel of 150–200 HB is acceptable for the leaded tin bronzes. Aluminium bronze and C86300 need a hardened or hard-chromed shaft of at least 300 HB.

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