Wrapped bronze bushing sizes

Complete standard size tables for CuSn8 wrapped bronze bushings in both surface types, diamond pocket (JBM-090) and through hole (JBM-092): straight sleeves from Ø10 to Ø300 mm, flanged bushings from Ø25 to Ø300 mm, with the DIN 1494 / ISO 3547 fits, chamfers and flange fillets. Both surface types share the same dimensional range, so a size listed here is available in either.

A wrapped bronze bushing size is written bore × outside diameter × length, with the wall in 1.0, 1.5, 2.0 or 2.5 mm steps of the CuSn8 strip. The OD column is nominal: a 10 × 12 bushing is made with an outside diameter of 12 mm +0.065 / +0.030 and the interference is deliberate. The bore column is the finished bore after fitting; in the free state the split bushing measures larger.

  • Straight sleeves Ø10–300 mm in 58 sizes, walls 1.0–2.5 mm, lengths 10–100 mm
  • Flanged bushings Ø25–300 mm in 29 sizes; flange Ø listed per size
  • Fits: housing H7, shaft f7–f8, bore H9 after fitting; length 0 / −0.40 mm
  • Lead-in chamfers and flange fillets dimensioned by wall thickness
  • Same sizes in JBM-090 (diamond pockets) and JBM-092 (through holes); non-standard sizes to drawing

Wrapped bronze sleeves, JBM-090 / JBM-092 (mm)

Standard straight bushings, DIN 1494 / ISO 3547 series. The bore is the finished bore after fitting in an H7 housing; the OD is nominal, the bushing is made oversize for the press fit. Both surface types (diamond pockets, through holes) share every size.

Bore dOutside Ø DWall S3Lengths LQuote
Ø10 wrapped sleeve12110 · 15 · 20Quote
Ø12 wrapped sleeve14110 · 15 · 20Quote
Ø14 wrapped sleeve16110 · 15 · 20 · 25Quote
Ø15 wrapped sleeve17110 · 15 · 20 · 25Quote
Ø16 wrapped sleeve18110 · 15 · 20 · 25Quote
Ø18 wrapped sleeve20110 · 15 · 20 · 25Quote
Ø20 wrapped sleeve231.510 · 15 · 20 · 25Quote
Ø22 wrapped sleeve251.510 · 15 · 20 · 25 · 30Quote
Ø24 wrapped sleeve271.515 · 20 · 25 · 30Quote
Ø25 wrapped sleeve281.515 · 20 · 25 · 30Quote
Ø28 wrapped sleeve311.515 · 20 · 25 · 30Quote
Ø30 wrapped sleeve34215 · 20 · 25 · 30 · 35 · 40Quote
Ø32 wrapped sleeve36215 · 20 · 25 · 30 · 35 · 40Quote
Ø35 wrapped sleeve39215 · 20 · 25 · 30 · 35 · 40Quote
Ø40 wrapped sleeve44220 · 25 · 30 · 35 · 40 · 50Quote
Ø45 wrapped sleeve502.520 · 25 · 30 · 35 · 40 · 50Quote
Ø50 wrapped sleeve552.520 · 25 · 30 · 35 · 40 · 50 · 60Quote
Ø55 wrapped sleeve602.520 · 25 · 30 · 35 · 40 · 50 · 60Quote
Ø60 wrapped sleeve652.525 · 30 · 35 · 40 · 50 · 60 · 70Quote
Ø65 wrapped sleeve702.530 · 35 · 40 · 50 · 60 · 70Quote
Ø70 wrapped sleeve752.530 · 35 · 40 · 50 · 60 · 70 · 80Quote
Ø75 wrapped sleeve802.530 · 35 · 40 · 50 · 60 · 70 · 80Quote
Ø80 wrapped sleeve852.530 · 35 · 40 · 50 · 60 · 70 · 80Quote
Ø85 wrapped sleeve902.530 · 35 · 40 · 50 · 60 · 70 · 80 · 90Quote
Ø90 wrapped sleeve952.530 · 35 · 40 · 50 · 60 · 70 · 80 · 90Quote
Ø95 wrapped sleeve1002.540 · 50 · 60 · 70 · 80 · 90 · 100Quote
Ø100 wrapped sleeve1052.550 · 60 · 70 · 80 · 90 · 100Quote
Ø105 wrapped sleeve1102.550 · 60 · 70 · 80 · 90 · 100Quote
Ø110 wrapped sleeve1152.550 · 60 · 70 · 80 · 90 · 100Quote
Ø115 wrapped sleeve1202.550 · 60 · 70 · 80 · 90 · 100Quote
Ø120 wrapped sleeve1252.560 · 70 · 80 · 90 · 100Quote
Ø125 wrapped sleeve1302.560 · 70 · 80 · 90 · 100Quote
Ø130 wrapped sleeve1352.560 · 70 · 80 · 90 · 100Quote
Ø135 wrapped sleeve1402.560 · 70 · 80 · 90 · 100Quote
Ø140 wrapped sleeve1452.560 · 70 · 80 · 90 · 100Quote
Ø145 wrapped sleeve1502.560 · 70 · 80 · 90 · 100Quote
Ø150 wrapped sleeve1552.560 · 70 · 80 · 90 · 100Quote
Ø155 wrapped sleeve1602.560 · 70 · 80 · 90 · 100Quote
Ø160 wrapped sleeve1652.560 · 70 · 80 · 90 · 100Quote
Ø165 wrapped sleeve1702.560 · 70 · 80 · 90 · 100Quote
Ø170 wrapped sleeve1752.560 · 70 · 80 · 90 · 100Quote
Ø175 wrapped sleeve1802.560 · 70 · 80 · 90 · 100Quote
Ø180 wrapped sleeve1852.560 · 70 · 80 · 90 · 100Quote
Ø185 wrapped sleeve1902.560 · 70 · 80 · 90 · 100Quote
Ø190 wrapped sleeve1952.560 · 70 · 80 · 90 · 100Quote
Ø195 wrapped sleeve2002.560 · 70 · 80 · 90 · 100Quote
Ø200 wrapped sleeve2052.560 · 70 · 80 · 90 · 100Quote
Ø205 wrapped sleeve2102.560 · 70 · 80 · 90 · 100Quote
Ø215 wrapped sleeve2202.560 · 70 · 80 · 90 · 100Quote
Ø225 wrapped sleeve2302.560 · 70 · 80 · 90 · 100Quote
Ø230 wrapped sleeve2352.560 · 70 · 80 · 90 · 100Quote
Ø240 wrapped sleeve2452.560 · 70 · 80 · 90 · 100Quote
Ø250 wrapped sleeve2552.560 · 70 · 80 · 90 · 100Quote
Ø260 wrapped sleeve2652.560 · 70 · 80 · 90 · 100Quote
Ø270 wrapped sleeve2752.560 · 70 · 80 · 90 · 100Quote
Ø280 wrapped sleeve2852.560 · 70 · 80 · 90 · 100Quote
Ø290 wrapped sleeve2952.560 · 70 · 80 · 90 · 100Quote
Ø300 wrapped sleeve3052.560 · 70 · 80 · 90 · 100Quote

Type a bore in the filter box to find a row. Length tolerance 0 / −0.40 mm across the range. A size not listed is quoted from the drawing.

Flanged wrapped bronze bushings, JBM-090F / JBM-092F (mm)

The flange is formed at one end for axial location. Length includes the flange.

Bore dOutside Ø DFlange Ø FLengths LQuote
Ø25 wrapped flanged283515 · 20 · 25Quote
Ø30 wrapped flanged344520 · 25 · 30Quote
Ø35 wrapped flanged395020 · 25 · 30 · 35Quote
Ø40 wrapped flanged445525 · 30 · 35 · 40Quote
Ø45 wrapped flanged506030 · 35 · 40 · 50Quote
Ø50 wrapped flanged556530 · 35 · 40 · 50Quote
Ø55 wrapped flanged607030 · 35 · 40 · 50Quote
Ø60 wrapped flanged657530 · 35 · 40 · 50 · 60Quote
Ø65 wrapped flanged708030 · 35 · 40 · 50 · 60Quote
Ø70 wrapped flanged758535 · 40 · 50 · 60 · 70Quote
Ø75 wrapped flanged809035 · 40 · 50 · 60 · 70Quote
Ø80 wrapped flanged8510035 · 40 · 50 · 60 · 70 · 80Quote
Ø90 wrapped flanged9511050 · 60 · 70 · 80 · 90Quote
Ø100 wrapped flanged10512050 · 60 · 70 · 80 · 90Quote
Ø110 wrapped flanged11513050 · 60 · 70 · 80 · 90Quote
Ø120 wrapped flanged12514050 · 60 · 70 · 80 · 90Quote
Ø130 wrapped flanged13515560 · 70 · 80 · 90Quote
Ø140 wrapped flanged14516560 · 70 · 80 · 90Quote
Ø150 wrapped flanged15518060 · 70 · 80 · 90Quote
Ø160 wrapped flanged16519060 · 70 · 80 · 90Quote
Ø170 wrapped flanged17520060 · 70 · 80 · 90Quote
Ø180 wrapped flanged18521560 · 70 · 80 · 90Quote
Ø190 wrapped flanged19522560 · 70 · 80 · 90Quote
Ø200 wrapped flanged20523560 · 70 · 80 · 90Quote
Ø225 wrapped flanged23026060 · 70 · 80 · 90Quote
Ø250 wrapped flanged25529060 · 70 · 80 · 90Quote
Ø265 wrapped flanged27030560 · 70 · 80 · 90Quote
Ø285 wrapped flanged29032560 · 70 · 80 · 90Quote
Ø300 wrapped flanged30534060 · 70 · 80 · 90Quote

The housing chamfer must clear the fillet radius under the flange (table below) or the flange deforms on pressing.

Fitting tolerances, DIN 1494 / ISO 3547 (mm)

Housings are machined H7, shafts f7–f8, and the bushing bore reaches H9 after press fitting.

Nominal ØBushing OD before fittingHousing bore H7Bore H9 after fittingShaft f7–f8
10–18+0.065 / +0.030+0.018 / 0+0.046 / 0−0.016 / −0.043
30–50+0.085 / +0.045+0.025 / 0+0.062 / 0−0.025 / −0.064
50–80+0.100 / +0.055+0.030 / 0+0.074 / 0−0.030 / −0.076
80–120+0.120 / +0.070+0.035 / 0+0.087 / 0−0.036 / −0.090
180–250+0.210 / +0.130+0.046 / 0+0.115 / 0−0.050 / −0.122
250–315+0.260 / +0.170+0.052 / 0+0.130 / 0−0.056 / −0.137

Upper / lower deviations. The interference between the oversize OD and the H7 housing is deliberate: machine the housing to H7 and the press fit takes care of itself.

Chamfers and flange fillet by wall thickness (mm)

Lead-in chamfers are dimensioned by wall thickness, not by bore.

Wall S3Outer chamfer CoInner chamfer CiAngle βFlange fillet r
0.750.5 ± 0.30.25 ± 0.235° ± 5°
1.000.6 ± 0.30.30 ± 0.235° ± 5°1 −0.5
1.500.7 ± 0.30.50 ± 0.335° ± 5°1 ± 0.5
2.001.2 ± 0.40.50 ± 0.335° ± 5°1.5 ± 0.5
2.501.8 ± 0.60.60 ± 0.345° ± 5°2 ± 0.5

Three points before you use the figures

The OD column is nominal, not actual. A bushing listed as 10 × 12 is manufactured with an outside diameter of 12 mm +0.065 / +0.030; machine the housing to 12 mm H7 and the press fit takes care of itself. The bore column is the finished bore after fitting: before the bushing is pressed in, the bore measures larger, so do not inspect an unfitted bushing against the bore column and conclude it is out of specification. Length tolerance is 0 / −0.40 mm across the range.

The fitting-tolerance table gives the DIN 1494 / ISO 3547 system behind the sizes: an H7 housing closes the oversize sleeve so that the bore reaches H9, and an f7–f8 shaft then runs with the clearance that results. The chamfer table gives the lead-in chamfers, which scale with wall thickness so that the pressing tool and the housing chamfer can be sized without a drawing of each part.

Diamond pockets or through holes

JBM-090 has closed diamond-shaped pockets rolled into the bore that hold grease applied at assembly and release it as the shaft moves; it is the general-purpose type for greased pivots. JBM-092 has through holes that connect the bore to the housing so that grease or oil fed from outside reaches the running surface; it is the type for relubricated joints and for oil-fed housings. Both are CuSn8 (110–150 HB): 120 N/mm² static, 40 N/mm² dynamic, 2 m/s lubricated, −100 to +200 °C.

Ordering a size

Quote bore × outside diameter × length from the table with the surface type (090 or 092) and the quantity; for a flanged bushing add the F. Sizes, lengths or flanges outside the tables, other chamfers, and bushings in other bronze strips are quoted from the drawing. The tables are a standard-dimension reference, not a stock list; the size and surface combination is confirmed at quotation.

FAQ

Frequently asked questions

What sizes do wrapped bronze bushings come in?

The JBM-090 / 092 standard series covers Ø10–300 mm bore in 58 straight sizes and Ø25–300 mm in 29 flanged sizes, with 1.0–2.5 mm walls and lengths of 10–100 mm. Other sizes are made to drawing.

Why does the bushing bore measure larger than the table before fitting?

Because the bushing is a split sleeve made oversize for a press fit; the bore column is the finished bore after pressing into an H7 housing. Inspect the bore in a ring gauge or the housing, not loose.

What housing and shaft tolerances do wrapped bronze bushings need?

Housing H7, shaft f7 to f8; the bushing bore reaches H9 after fitting. The fitting-tolerance table gives the deviations for each diameter range.

Are JBM-090 and JBM-092 sizes the same?

Yes. The two surface types (diamond pockets, through holes) are rolled from the same CuSn8 strip in the same dimension series, so every size is available in either.

How large a chamfer does the housing need?

Enough to clear the outer chamfer of the bushing and, for a flanged bushing, the fillet under the flange: 1–2 mm at 45° for a 2.5 mm wall. The chamfer table lists the bushing chamfers by wall thickness.

Quote a wrapped bronze size from the table.

Use the “Quote” link on any row, or send bore × outside diameter × length with the surface type and quantity. Sizes not listed are quoted from the drawing.

Request a quotationWrapped bronze bushings

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